SFS Technical Data

Section sizes, material properties, structural design standards, and fire performance guidance for Steel Framing Systems (SFS). This page provides the technical basis for specifying SFS infill, loadbearing, and floor systems.

1. Material Specification & Standards

SFS sections are cold-formed from galvanised steel strip. The base material and coating must comply with the following European Standards:

PropertyStandard / SpecificationTypical Value / Note
Base MaterialBS EN 10346Continuously hot-dip zinc-coated steel strip [citation:1][citation:7]
TolerancesBS EN 10143Special tolerances for cold-formed sections [citation:7]
Steel GradeS350GD or S450GD350 MPa or 450 MPa yield strength [citation:13]
Zinc Coating (Internal)G275275 g/m² total zinc (both sides). Standard for internal partitions [citation:13]
Zinc Coating (External/Coastal)G350 or C5350 g/m² or C5 coating for corrosive environments [citation:13]
Structural Design Codes: SFS sections are designed to BS EN 1993-1-1 (General rules), BS EN 1993-1-3 (Cold-formed members), and BS EN 1993-1-5 (Plated structures), including UK National Annexes [citation:2][citation:5].

2. Standard Section Sizes & Gauges

UK standard stud depths are 70mm, 92mm, 100mm, and 150mm at 600mm centres, with bespoke depths available up to 300mm [citation:13]. The gauge (steel thickness) determines structural capacity and fire performance.

Stud DepthCommon Gauge RangeTypical Application
70mm0.7mm – 1.2mmInternal partitions (residential/commercial). Most common UK partition stud [citation:13]
92mm / 90mm1.2mm – 1.6mmThicker internal partitions (hotel/commercial grade) [citation:13]
100mm1.2mm – 2.0mmExternal infill walls (low/mid-rise). Standard UK infill depth [citation:13]
150mm1.6mm – 2.0mmExternal infill (higher thermal targets) or higher-rise buildings [citation:13]
200mm+2.0mm – 3.0mmBespoke deep walls for Future Homes thermal targets or specialist loads [citation:13]
Section Depth Convention: Numbers ending in 4 or 6 (e.g., 94mm) are typically un-lipped C-sections. Numbers ending in 0 (e.g., 100mm) are lipped C-sections [citation:2].

3. Structural Design Considerations

Loads & Deflection

SFS infill walls are designed to support external cladding, insulation, and internal linings against wind load. Design considers dead loads, live loads (loadbearing systems), and wind pressures [citation:2].

Typical Deflection Limits: Vary by cladding type. Blocking and strapping at mid-height is required for studs higher than 3.0m, and third-span blocking for studs over 6.0m [citation:2].

Installation Tolerances

Industry-accepted tolerances for SFS through-wall systems [citation:8]:

  • Wall straightness: ±5mm in 3m
  • Out of verticality: ±5mm in 3m (H/600 for walls over 3m)
  • Structural openings: 10mm wider/deeper than actual window/door to allow for tolerances

4. Fire Performance

SFS fire test data is typically to BS EN 1364-1:2015 (non-loadbearing) or BS EN 1365-1:2012 (loadbearing), tested at UKAS-accredited facilities [citation:3][citation:9].

System TypeTypical Fire RatingsKey Note
SFS Infill (Non-Boundary)60, 90, 120 minutes (E)Integrity only (E) for non-boundary walls [citation:9]
SFS Infill (Boundary)60, 90, 120 minutes (EI)Integrity and Insulation (EI) for boundary walls [citation:9]
SFS Loadbearing60, 90, 120 minutesLoadbearing test to BS EN 1365-1. Load at test must not be exceeded [citation:2]
Fire Test Data: Specific test references depend on the board build-up. For example, 2x12.5mm Gyproc FireLine on Metsec SFS achieves 60/90 minutes (E) non-boundary, 60 minutes (EI) boundary, under test EUI-19-B-000124-A / EUI-19-B-000148-B [citation:3].

5. Acoustic & Deflection Heads

Acoustic Performance

Approved Document E requires internal walls to achieve 40 dB Rw minimum airborne sound insulation [citation:4]. SFS systems can achieve Rw 45-60+ dB with appropriate board layers, insulation, and twin-frame configurations.

Reducing stud centres can have a detrimental effect on acoustic performance in some systems—always verify the specific build-up [citation:10].

Deflection Heads

Deflection heads accommodate structural movement. Typical allowance is 20mm downward movement [citation:6][citation:12].

Head channels (slotted or deep-leg tracks) must be fixed to the soffit at 600mm centres, with fixings appropriate to the substrate [citation:6].

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