Stud Sizes Explained

SFS studs come in a range of widths — from 70mm up to 300mm and beyond. Each width has a purpose. Picking the wrong one wastes money or fails to meet the performance the project requires. This guide explains what every common SFS stud size is actually for, what it can span, and how to choose the right one.

What is an SFS stud?

An SFS stud is a cold-rolled steel C-section (sometimes called a C stud, or an I stud when the profile is I-shaped). It forms the vertical framing in a Steel Framing System wall. Studs sit inside a base track at the floor and a head track at the ceiling, and are spaced at centres — typically 600mm for standard applications, sometimes 400mm or 300mm where the loads are higher.

The two dimensions that matter on a stud are:

  • Width — the depth of the C section, measured across the flanges. This determines how tall the wall can be, how much acoustic insulation fits, and how much the frame costs.
  • Gauge — the thickness of the steel (1.2mm, 1.5mm or 2.0mm typically). This determines strength and stiffness at a given width.

Width and gauge work together. A 70mm × 2.0mm stud is stronger than a 70mm × 1.2mm stud, but a 90mm × 1.2mm stud may still be stronger than the 70mm × 2.0mm in some load cases. When specifying, always check the manufacturer's span table for the exact width/gauge combination against your wall height and wind loading.

SFS stud sizes — the full table

The following are the standard SFS stud widths stocked by National Drylining and most UK suppliers. The "typical application" column is a starting point, not a rule — actual selection depends on height, loading, fire, acoustic, and other factors.

WidthTypical ApplicationMax Wall Height (typical)Best For
48mmLight internal partitions, wall linings, drylining~3.0mStandard domestic partitions, wall linings, no heavy loading
50mmSame as 48mm — interchangeable in most cases~3.0mStandard domestic partitions, wall linings
60mmInternal partitions with modest acoustic or fire needs~3.5mOffice partitions, corridor walls, domestic partitions
70mmStandard internal partitions, infill SFS walls~4.0mCommercial partitions, garden buildings, standard infill
90mmAcoustic partitions, low-rise infill SFS walls~4.5mAcoustic separating walls, standard SFS infill
100mmSFS infill walls, taller acoustic walls~5.0mCommercial infill, taller partitions, fire-rated walls
120mmTaller SFS infill walls, some loadbearing~5.5mHigh infill walls, structural openings
150mmLoadbearing SFS, tall walls, high wind load~7.0mExternal walls, high wind exposure, tall partitions
200mmLoadbearing SFS, tall acoustic walls, high wind~9.0mExposed external walls, tall separating walls
250mmLoadbearing SFS, high-rise external walls~10m+High-rise infill, heavy wind loading
300mmLoadbearing SFS, high-rise external walls, extreme exposure~12m+Tall buildings, coastal exposure, heavy structural loads
Note on max height: The heights shown are indicative only and assume standard 600mm stud centres, standard gauge for the width, and moderate wind loading. Actual permissible heights vary with gauge, stud centres, wind pressure, deflection limits, fire rating, and acoustic build-up. Always check the specific manufacturer's span table for your project's conditions.

Which size for which application?

As a starting point:

Domestic partitions (inside a house)

48mm or 50mm studs are almost always sufficient. Domestic partitions rarely exceed 2.7m in height, have no wind loading, and only carry plasterboard. Choose 70mm if the partition needs to be acoustic (e.g. between bedrooms) or fire-rated (e.g. between a garage and a habitable room).

Commercial partitions (offices, schools, hospitals)

70mm or 90mm are the standard. Larger widths give better acoustic performance, allow for service voids, and are compatible with the fire ratings that commercial projects need.

SFS infill walls (external building envelopes)

70mm is the minimum. 90mm or 100mm is more common, especially on mid-rise buildings. For buildings over 10m, or in exposed wind conditions, 120mm, 150mm or larger may be required.

Loadbearing SFS walls

100mm minimum. Most loadbearing applications use 150mm, 200mm or larger. The size is determined by structural engineering — the wall carries loads from above and must be sized for those loads, not just wind and fire.

High acoustic performance

Wider studs allow thicker insulation and better acoustic separation. For a Rw 55+ wall, 90mm or 100mm is standard. For Rw 60+, 120mm or twin-frame construction with 90mm studs each side is used.

Stud size by wall height

Wall height is one of the biggest factors in stud selection. A rough guide:

Wall HeightMinimum Stud Width (typical)Notes
Up to 3.0m48mm or 50mmStandard domestic and light commercial
3.0m – 4.0m60mm or 70mmStandard commercial and infill
4.0m – 5.0m70mm or 90mmTaller commercial walls
5.0m – 6.0m90mm or 100mmMid-rise infill, larger service voids
6.0m – 9.0m120mm – 150mmHigh-rise infill, structural sizing required
Over 9.0m150mm – 300mm+Structural engineering required

Stud size for acoustic performance

Acoustic separation depends on mass (board layers), isolation (resilient bars or twin frames), and the depth of the cavity. A wider stud increases the cavity depth, which allows more insulation and better acoustic performance.

Rough acoustic performance by stud size (single-frame, standard build-up, 2 × 12.5mm board each side, insulation in cavity):

  • 70mm stud — Rw 40–45 (basic acoustic)
  • 90mm stud — Rw 45–50
  • 100mm stud — Rw 48–52
  • 120mm stud — Rw 50–55
  • 150mm stud — Rw 53–58
  • Twin-frame 70mm each side — Rw 58–62
  • Twin-frame 90mm each side — Rw 60–65

Note: these are Rw (laboratory) figures. On-site R'w will typically be 3–8 dB lower depending on flanking transmission and workmanship.

Stud size for fire rating

Fire rating is primarily determined by the board layers, not the stud width. However:

  • 30-minute — any stud size, single layer of fire-rated board each side
  • 60-minute — 70mm+ stud, single or double layer depending on the tested build-up
  • 90-minute — 70mm+ stud, double layer usually required
  • 120-minute — 90mm+ stud, double or triple layer depending on the tested system

See our full Fire-Rated Partitions guide and Fire Tested Build-Ups register for tested constructions.

When to oversize (and when not to)

Oversize (use the next size up from the minimum) when:

  • The wall will carry heavy items (TVs, radiators, shelving)
  • The wall is on a high floor of a building (wind load increases with height)
  • The wall is in an exposed wind location (coastal, open terrain, high rise)
  • The wall needs high acoustic performance (music rooms, hotels, hospitals)
  • The wall is part of a structural system where deflection matters

Don't oversize when:

  • The wall is a simple internal partition in a domestic setting
  • The acoustic performance is already achieved by the board and insulation
  • Cost and wall thickness are a concern (larger studs = thicker walls = less floor space)
  • The build-up needs to fit within a tight service void
Watch the cost. Moving from 70mm to 90mm studs typically adds 20–30% to the metal cost. Moving from 90mm to 150mm can add 60–80%. The cost is worth it when the performance genuinely requires it, but not for decoration.

Summary

SFS stud size is not a one-size-fits-all decision. The right size depends on wall height, load, acoustic performance, fire rating, exposure, and available space. As a starting point:

  • Domestic partitions: 48mm, 50mm, or 70mm
  • Commercial partitions: 70mm or 90mm
  • SFS infill: 70mm minimum, 90mm or 100mm standard
  • Loadbearing: 100mm minimum, engineer to specify
  • High acoustic: 90mm or larger, or twin-frame
  • High rise: 120mm – 300mm, structural engineering required

For any project where the wall height exceeds 4m, wind loading is significant, or the acoustic or fire performance is critical, always confirm the selection with a qualified structural engineer or by checking the manufacturer's span tables against the specific project conditions.

Key Takeaways

  • Width determines strength, acoustic depth, and cost. Gauge determines stiffness at a given width. Both matter.
  • 48–70mm — domestic and light commercial partitions
  • 90–120mm — most commercial partitions, standard SFS infill, good acoustic performance
  • 150–300mm — tall walls, loadbearing, high-rise infill, structural engineering required
  • Never just pick the cheapest size. Match stud width to wall height, wind loading, acoustic target, and fire rating.

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